A set up box kit can be engineered to your products requirements, including size, weight, and strength. It can be manufactured and assembled at one of our four locations before delivering to your location for fulfillment. 

Kits are designed to reduce product breakage by lessening product handling without the safety of a durable package to protect it during transit. Kelly Box assembles your kit in our manufacturing location, which saves product handling, your labor costs, and an overall increase in profit margins. It can also free up warehouse space and m...

No two products are the same, so why should their pallets be?

Kelly Box's corrugated pallets are made from the toughest corrugated and incorporate a strength-tested block design. Kelly Box designs, engineers, manufactures, and ships every pallet in house custom to our customer's product's needs. We specialize in designs that enable engineering all pallets to reduce excessive material costs and waste. Our advanced engineering and testing labs imitate the shipping and storage processes to create the perfect design to absorb shock and lessen vibration to en...

With labor rates increasing and becoming harder to come by, the best way to go about saving costs can often be looking at your bottom line and stops along the manufacturing and assembly process to see where there might be some unique measures to implement. One example of how Kelly Box can help analyze your packaging, outside of just the box, is to save labor and assembly costs by implementing a new design, such as with an autobottom box style. This style of container pops together in mere seconds and in just one step. When looking at an entire productio...

Our augmented reality software allows us to overlay life-sized virtual models in our plant. This helps us to increase your design and graphic quality, floor productivity, and overall speed to market.

Augmented reality allows our teams to design virtual copies of your product and overlay them virtually within your facility and ours. This can help to identity potential shortcomings and correct  designs before implementation and physical packages come into play. 

Kelly Box's 3-color Rotary Die Cutter  features the latest technology for precision die cutting with machine tolerances of 1/64."The die cut blanket has a microgrind system that shaves the anvil at precise increments to ensure a perfect die cut for the entire blanket life. The machine is outfitted with a new AG Stacker. The print quality and precision of die cutting is some of the best. 

The importance of quality in every inch of our customers' cartons is something that is highlighted at the forefront of every job. A quality designed and e...

Packaging analysis is the first step Kelly Box takes in engineering out customer's precise custom packaging. We identify current problems, potential damage, desired branding, and all users to craft the perfect packaging solution.

With our full, in-house ISTA-certified testing facility, we are able to test the product and packaging to ensure that the package meets the defined requirements. 

This enables our customers to use a package with the right amount of material their product needs without sacrificing strength. By right-sizing the box size a...

Kelly Box's manufacturing facility is AIB certified for food-safety handling and ensures production of the most sanitary pallet available, along with being ISPM-certified and exempt from export regulations.

Wood pallets continue to add costs throughout the operations process. Wood pallets are grossly vulnerable to bacteria, pathogens, and insects that create unsanitary shipping and storage conditions for products. There are many regulations and standards in place that now require the use of more sanitary options- such as Kelly Box's corrugated pallet-  i...

With Kelly Box's portable 3D scanners, we are able to create a virtual image of customer products and place it in a custom virtual package for viewing. We are able to do all of this without ever removing your product from the customer location. A salesperson can visit customer facilities with a 3D scanner and scan the product, then instantly send the 3D image to our engineers. We are then able to visualize the product within the customer's plant, in transit, and to its final location.

Kelly Box has a flatbed die cutter that cuts against a rotary anvil. The machine uses  air pressure to hold the blank against the die-board, and a vacuum to pull the skeleton away from the finished part. This allows the machine to cut very precisely and remove scrap all in one pass. The parts are then stacked neatly in bundles. 

This machine eliminates the need for many hand-stripping jobs, and produces parts without nicks or scrap. The acquisition of this machine frees up time for other machinery at our other multiple locations by taking on jo...

Kelly Box's newest Flexo-Folder Gluer machine is up and running. This machine has a diecut section that has proved to be incredibly useful in the production of 1-2-3-Bottom boxes as well as regular-slotted-cartons with tear-away panels. 

This additional machine has been installed in the Indianapolis location, giving both our north and manufacturing plants the capability of specializing in 1-2-3-Bottoms. 

1-2-3 Bottoms benefit customers by reducing labor costs within assembly while still retaining strength and clean design.