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Packaging Foam, Plastic, & Paper Cushioning Materials

When it comes to packaging solutions such as: packaging foam, plastic, and paper cushioning materials, the choice of innerpack materials plays a crucial role in ensuring the safe transit and delivery of your products. These materials act as a protective barrier, safeguarding items from potential damage during handling, shipping, and storage. With the help of our design and engineering department, the use of Innerpack in your corrugated carton will help protect your product from start to finish.

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Your Trusted Customized Packaging Leader for over 65 Years

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500,000+

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100+

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Key Features

Let’s Explore Some Commonly Used Innerpack Materials

Foam Cushioning

  • Shock Absorption: Foam cushioning, such as polyethylene or polyurethane foam, provides excellent shock absorption. It's ideal for protecting delicate and fragile items from impact and vibration during transportation.
  • Customizable Shapes: This material is versatile and can be molded or cut into custom shapes to fit the contours of specific products, ensuring a snug and secure fit within the corrugated box.
  • Lightweight: Despite its protective properties, foam cushioning is lightweight, contributing to cost-effective packaging solutions without compromising safety.

Packing Peanuts (Loose Fill)

  • Void Fill: Packing peanuts serve as effective void fillers, filling empty spaces within the corrugated box to prevent items from shifting during transit.
  • Lightweight: Their lightweight nature adds minimal extra weight to the package, making them a popular choice for reducing shipping costs.
  • Environmentally Friendly Options: Biodegradable and environmentally friendly packing peanuts are available, providing a sustainable choice for businesses aiming to minimize their environmental impact.

Corrugated Honeycomb

  • Structural Rigidity: Corrugated honeycomb is known for its exceptional structural rigidity, providing strength and support to the inner structure of the corrugated box.
  • Lightweight and Durable: Despite its strength, corrugated honeycomb is lightweight, making it an excellent choice for applications where weight needs to be minimized without compromising on durability.
  • Sustainable Option: Made from recyclable materials, corrugated honeycomb is an environmentally friendly choice for businesses prioritizing sustainability.

Air Pillows

  • Cushioning: Air pillows, often made from low-density polyethylene, offer cushioning and protection to delicate items by absorbing shocks and impacts.
  • Space-Efficient: They are delivered in a deflated state, taking up minimal storage space. Inflating them as needed reduces waste and allows for efficient use of warehouse space.
  • Versatile Applications: Air pillows are suitable for a wide range of products, providing a flexible and adaptable packaging solution.
Variety & Benefits

Protective Foam & Cushioning 

Combining a design featuring both corrugated packaging and cushioning is the most protective way to protect a product in transit. Kelly Box features multiple varieties of paper cushioning materials, each with different benefits. Our engineering department specializes in utilizing these materials to design the perfect pack to ensure product safety. 

 

VARIETY
  • Convoluted Egg Crates
  • Customized Pads
  • Engineered Pads
  • Large Capacity-Sized Pads
BENEFITS
  • Protects lightweight & delicate objects
  • Greatest strength for heavy objects
  • Recovers shape quickly
  • Chemical and moisture resistant 
  • Extremely durable
  • Vibration dampening
  • Shock absorbing
  • Abrasion resistant 
Variety
  • Bubble Wrap
  • Air Pillows
  • Shrink Wrap
  • Lamination
Benefits
  • Cost efficient
  • One box packs multiple objects by filling various voids
  • Compact and space saving
Variety
  • Molded Paper Pulp
  • Multi-ply Cushioning
  • Hexacomb
Benefits
  • Recyclable
  • Space efficient
  • Customizable
Expert Guidance for Optimal Innerpack Selection

Choosing the Right Innerpack

Selecting the appropriate innerpack materials depends on the specific characteristics of your products and your packaging requirements. Whether you prioritize lightweight options, eco-friendly materials, or custom-fitted protection, a careful consideration of innerpack materials ensures that your products reach their destination in optimal condition.

Combining a design featuring both corrugated packaging and cushioning is the most effective way to protect a product in transit. Kelly Box features multiple varieties of cushioning each with different benefits. Our engineering department specializes in utilizing these materials to design the perfect pack to ensure product safety. 

At Kelly Box, we understand the importance of choosing the right innerpack materials. Our packaging and design experts can assist you in selecting the ideal combination of materials to meet your unique packaging needs, along with the use of our testing facility if needed. Contact us today to enhance the protection and presentation of your products.

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