Custom Corrugated Pallet Manufacturer
Kelly Box & Packaging is a corrugated pallet manufacturer that builds pallets for warehouses, manufacturers, and shippers who need a lighter, safer alternative to wood without sacrificing load capacity. We make each pallet by layering and bonding sheets of corrugated board into a rigid structure that carries heavy loads through handling, storage, and transit. We design pallets in the sizes and configurations your product calls for, built on a robotic pallet assembly line that keeps quality and strength consistent from run to run. Beyond the pallet itself, we also handle custom-branded packaging design and testing for the full program.
Your Trusted Customized Packaging Leader for over 70 Years
500,000+
Square Feet Of Facility space
12,000+
Feet of Powered conveyer systems
100+
Machine Setups Each DayBenefits of Using Corrugated Pallets
We've worked hard to earn our status as a trusted corrugated cardboard pallet manufacturer. Our design and engineering team runs every pallet through an in-house testing lab before it reaches production to ensure the structure holds up under your load.
Custom corrugated pallets handle most warehousing, manufacturing, and retail applications. They can carry up to 10,000 pounds of products, including everything from standard retail goods to dense food and beverage loads. Here's the complete rundown of our custom pallet benefits:
- Durable: Our pallets can withstand heavy loads because of their rigid structure and reinforced paper boards. The strength is in the corrugated block and design, with the ability to customize the pallet structure to meet your product needs.
- Lightweight: The average wood pallet can weigh up to 70 pounds. Corrugated cardboard pallets, on the other hand, tend to weigh no more than 20 pounds, depending on the size and construction of your pallet. The weight reduction is easier on your staff and makes the pallets safer and easier to transport.
- No Heat Treatment Requirements: Our corrugated pallets are manufactured in AIB-Certified facilities for food safety and, unlike wood pallets, they do not need to be heat-treated for use.
- Customizable Sizes: Kelly Box's corrugated pallets can be easily customized to fit specific product dimensions, unlike standards-sized wood pallets.
- • Reduced Shipping Costs: Corrugated cardboard pallets are lighter weight than wood, which translates to reduced freight costs.
- Safe & Hygienic: Corrugated pallets are safer, cleaner and more hygienic, and do not contain nails or splinters like in wood pallets.
Kelly Box & Packaging Will Support Your Corrugated Cardboard Pallet Needs
At Kelly Box & Packaging, we have been making boxes since 1955. We know the importance of strength in the design of both packaging and pallets. We're experts in custom corrugated design and protecting your product. To learn more about our custom corrugated pallets, request a quote today!
A Custom Corrugated Pallets Manufacturer for Every Industry
As custom corrugated pallets manufacturer, Kelly Box designs pallets around the handling and load requirements of six core industries:
- Automotive
- E-commerce
- Food and beverage
- Industrial manufacturing
- Medical and pharmaceutical
- Retail
- Warehousing and distribution
Each industry carries its own weight, hygiene, and dimensional requirements, and our engineering team builds to those specifications.
Why Manufacturers Choose Kelly Box for Corrugated Pallets
Kelly Box & Packaging has been making boxes since 1955, and that experience carries into every pallet we build. As a cardboard pallet manufacturer, we know that strength, consistency, and fit matter as much in a pallet as they do in the box sitting on top of it. Our team works with your logistics and packaging engineers directly to spec a pallet that fits your load, your dock, and your budget. To get pricing on a custom corrugated pallet, request a quote today.
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